Monday, September 04, 2006

Innovative FRL system to revolutionise air views

An innovative FRL system is predicted to revolutionise the way users think about selecting air preparation systems in the future.
The new and innovative Moduflex FRL System from Parker Pneumatic is predicted to revolutionise the way users think about selecting air preparation systems in the future. Parker Pneumatic has gone back to basics and taken a fresh and unbiased look at how FRLs are used and have designed-in a host of new and user-friendly features. Suitable for virtually all compressed air preparation applications, from Mini FRLs to ring main installations, the new modular Moduflex FRL System features one-piece body units that simply fit together using Parker1s patented Cliplok system.

The unique Cliplok fastener enables combinations of units to be built in a fraction of the time taken for more traditional systems.

Units can be connected together, face to face, without the use of pipe connectors - saving space whilst providing constant mounting centres.

For combination assemblies, a captive OTop-Hat1 seal inflates under pressure to achieve seal and deflates when pressure is relieved to facilitate easy removal.

Construction of Moduflex FRL units is from marine grade aluminium for strength and the added advantage of light weight.

The first series in the family to be launched is the Moduflex60 FRL which features a 60 mm square body size.

The range will eventually comprise four body sizes: 40 mm, 50 mm, 60 mm and 80 mm; with respective ports of 1/8 - 1/4 inch, 1/4 - 3/8 inch, 3/8 - 1/2 inch, and 1/2 - 3/4 - 1.0 inch.

Filters - filter units provide pneumatic systems with clean, dry air and feature a unique one-piece body and condensate bowl design that overcomes the need for a separate bowl.

The one-piece design is safer to use, less likely to be damaged and can be used in more demanding applications.

Units are body ported as standard with a choice of BSPP, BSPT and NPT threads.

An easy 1/8 turn base plate facilitates filter element removal, and a positive latch ensures correct and safe fitting.

Designed for one-hand operation, the one-piece, snap fit filter element cartridge is easily removed and replaced for servicing - without tools.

Moduflex60 FRL series filters feature 5 micron elements as standard with a 40 micron option.

Filter flow rates are 3000 litre/min Regulators - regulator units are available with a choice of p2 pressure and feature rolling diaphragms for longer service life than flat diaphragms designs.

The self relieving rolling diaphragm technology ensures consistently maintained downstream pressure, but a non-relieving valve is also available for inert gas operation.

The regulators feature an ergonomically designed, easy to adjust non-rising knob with snap-lock, which prevents accidental change of set pressure.

Flow rates are 3600 litre/min, and secondary pressure ranges are 2, 4, 8 and 16 bar.

Combined Filter-Regulators - combined Filter-Regulators provide all the performance, features and options of the individual units with the additional benefit of space saving.

Lubricators - Moduflex60 FRL series oil mist type lubricators have double the oil capacity of traditional designs and provide constant, controlled lubrication to downstream equipment, increasing service life and reducing downtime.

A fully removal top, and large diameter oil filling orifice, simplify lubricant filling under pressure.

Flow rates are 3000 l/min.

Accessories - the full range of Moduflex60 FRL series accessories includes Combined Soft Start-Dump Valves, Ball Valves, Optional Port Block Kits and Diverter Manifolds - combined Soft Start-Dump Valves provide the safe introduction of pressure to machines or systems.

When set, they allow the pressure to gradually build to the set point before fully opening to deliver full flow at line pressure.

The controlled introduction of pressure can be an important safety factor and prevent damage to tooling when air pressure is introduced at machine or system start up.

Moduflex60 FRL series Dump Valves enable the depressurisation of downstream air in the event of an emergency or system failure.

They feature large, high visibility red striker knobs and vent through the exhaust port.

Ball Valves provide shut off line pressure with non-sticking 90deg turn handle locking versions to prevent unauthorised adjustment.

Diverter Manifolds allow a unit to be oriented in 90deg increments to suit the application, provide four extra outlet ports and can be assembled at any position in a combination.

They can be assembled before the lubricator to provide oil free take-off, or at the end of a combination to provide extra outlet ports.